How To Make Door Panels

Sand the entire door panel.

How to make door panels.

Notch design interior door handles. How to make a raised frame and panel door. The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness. When cutting the panel make sure to allow for additional space for the panel to fit in the groove more on that in the next step.

You may have to clamp or brace the panel against another object to hold it. Run an electric sander or sheet of high grit sandpaper over both sides of the panel using even pressure to ensure that the outer surface is smooth and level. Door panels can be a real pain to build when you consider the types of materials available in sheet form. To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength.

Compare door handles cut off design. There are lots of different choices and lots of different hardware considerations but one door style that makers come back to time and time again is the frame and panel door and. You ll want all the holes drilled before you move on. Cabinets usually need a door or two and deciding on the style of the door can be make or break the appearance of the piece.

Once you ve sanded both faces turn your attention to the edges of the panel. View 6 149 99. To make the holes i used a gasket punch at first and for the larger holes but for small door panel clip holes i just drilled 1 2 holes like the original had and cleaned the edge with a sharp knife. Most factory cardboard panels have long since rotted away or are warped beyond.

Do it yourselfers can build their own panels with a few power tools and glue. When removing the old panels be sure to remove all staples and hang on to the clips. Car door panels can be expensive depending on the vehicle make and model. A few other things to note.

Products featured in this article. Building new panels also gives you the option of using higher quality materials. Compare base door panel kit.